Cal Flame Patio Series Outdoor Fireplace
Cal Flame Sahara FRP-901-3 Outdoor Gas Fireplace with Wrap-Around Mantel
The Cal Flame Sahara FRP-901-3 is a large stationary outdoor gas fireplace designed to become a permanent architectural focal point for patios, courtyards, poolside spaces, and outdoor entertainment areas. Its broad 72-inch width, wrap-around lower mantel, vented firebox, electronic ignition, and 22-inch double burner rated up to 90,000 BTU/hr create a substantial built-in fireplace presence.
Series
Patio Series
Model / SKU
Sahara 901-3 / FRP-901-3
Maximum Input
90,000 BTU/hr
Factory Fuel
Natural Gas
LP Compatible
Yes, With Conversion
Burner
22" Double Burner
Overall Size
72"W × 41"D × 59"H
Design Feature
Wrap-Around Mantel
A Large Architectural Outdoor Fireplace for Permanent Installations
The Sahara FRP-901-3 is designed for homeowners who want the fireplace itself to become part of the architecture of an outdoor living space rather than simply function as a portable heat source.
Its 72-inch width and wrap-around lower mantel create a broad visual footprint, while the 34"W × 19"D × 18"H firebox supports a traditional log-fire presentation using an 8-piece, 24-inch Weathered Oak log set, built-in log grate, and lava rock.
The fireplace is manufactured for Natural Gas operation and can be converted to Liquid Propane using the appropriate conversion equipment and qualified installation.
Important before ordering: The supplied product data lists the Sahara at approximately 650 lb. Plan the foundation, gas supply, delivery access, outdoor clearances, and final installation area before purchase.
Cal Flame Sahara 901-3 at a Glance
Product Type
Outdoor Gas Fireplace
Fireplace Configuration
Vented
Maximum Input
90,000 BTU/hr
Ignition
Electronic Ignition
Standard Log Set
8-Piece, 24" Weathered Oak
Approximate Weight
650 lb.
Is the Cal Flame Sahara FRP-901-3 Right for Your Project?
Best For
- Large patios and permanent outdoor entertainment areas.
- Courtyards and poolside outdoor living spaces.
- Buyers wanting a full architectural fireplace focal point.
- Natural Gas installations.
- Projects requiring up to 90,000 BTU/hr input.
- Traditional log-fire appearance with gas convenience.
- Outdoor designs where a wide wrap-around lower mantel adds visual presence.
- Projects where customizable stone, tile, or mantel treatments are desired.
Consider Another Fireplace If
- You need an indoor fireplace.
- You need a portable fire feature.
- You specifically want to burn wood or charcoal.
- Your installation cannot support the approximately 650-lb. fireplace.
- Your site cannot meet the manufacturer's outdoor placement requirements.
- You need factory LP operation without conversion.
Why Choose the Cal Flame Sahara FRP-901-3?
90,000 BTU Double Burner
A 22-inch double burner delivers a maximum input of 90,000 BTU/hr for a substantial outdoor flame presentation.
Wrap-Around Lower Mantel
The defining lower mantel extends the visual footprint of the fireplace and gives it a dimensional architectural appearance from multiple viewing angles.
34-Inch Firebox
The firebox measures approximately 34 inches wide × 19 inches deep × 18 inches high.
Weathered Oak Log Set
An 8-piece, 24-inch Weathered Oak log set sits over the built-in log grate for a classic fireplace presentation.
Electronic Ignition
The manufacturer technical drawing identifies an electronic ignition system.
Customizable Exterior
Stucco is standard, with manufacturer-listed Cultured Stone, Cal Faux Stone, tile, and mantel options available depending on configuration.
34-Inch Firebox & Traditional Gas-Log Presentation
Firebox Dimensions
34"W × 19"D × 18"H
The supplied product information describes a brick-pattern fire display lining that complements the traditional log presentation.
Burner & Media
A 22-inch double burner is paired with a built-in 24-inch log grate, 8-piece 24-inch Weathered Oak log set, and black lava rock according to the supplied product information.
Media placement: Do not place lava rock directly over the gas burner because obstructing the burner can interfere with proper gas flow. Use only decorative media approved for fireplace use.
Outdoor Fireplace Construction
16-Gauge Galvanized Steel Frame
The supplied product information identifies a 16-gauge galvanized steel frame as part of the structural construction.
HardieBacker Reinforcement
HardieBacker reinforcement supports the masonry-style exterior construction.
One-Piece Construction
The Sahara is intended as a substantial stationary fireplace rather than a portable burner enclosure.
Standard Stucco Finish
Stucco is identified as the standard exterior treatment.
What's Included
Sahara FRP-901-3 Fireplace
Stationary outdoor fireplace structure with wrap-around bottom mantel.
22" Double Burner
Maximum input of 90,000 BTU/hr.
24" Log Grate
Built-in support for the decorative fireplace log set.
8-Piece Weathered Oak Logs
Standard 24-inch decorative gas log set.
Black Lava Rock
Decorative media identified in the supplied product information.
Electronic Ignition
Electronic gas-burner ignition system.
Stucco Exterior
Standard exterior finish.
12" Access Door
Provides service and gas-access capability.
Standard Configuration & Available Options
| Standard Exterior |
Stucco |
| Front Upper Mantel |
Optional |
| Cultured Stone |
Optional |
| Cal Faux Stone |
Optional — front and sides with rear stucco |
| Alternative 24" 10-Piece Log Set |
Optional |
| Porcelain Tile Upper Mantel |
Optional |
| Natural Stone Tile — Field & Border |
Optional |
Option note: Availability, finish combinations, and pricing should be confirmed with the final ordered configuration.
Sahara FRP-901-3 Dimensions & Installation Planning
| Overall Width |
72 in. |
| Overall Depth |
41 in. |
| Overall Height |
59 in. |
| Firebox Width |
34 in. |
| Firebox Depth |
19 in. |
| Firebox Height |
18 in. |
| Gas Access Door |
12 in. |
| Gas Inlet |
1/2" to 3/8" Elbow |
| Approximate Weight |
650 lb. |
Planning note: Confirm the complete 72"W × 41"D × 59"H footprint, delivery route, foundation area, surrounding clearances, and gas-supply location before installation.
Natural Gas Standard With Liquid Propane Conversion Capability
The Cal Flame fireplace owner's manual identifies Cal Flame fireplaces as manufactured for Natural Gas operation.
Factory Configuration
Natural Gas / NG
Optional Converted Fuel
Liquid Propane / LP using appropriate conversion equipment.
Propane planning: Do not treat the Sahara as factory-ready for direct LP connection. Cal Flame specifies that the fireplace must be properly converted using the appropriate equipment and advises authorized or qualified gas installation.
Natural Gas Installation Planning
Gas Supply
The owner's manual identifies a 3/4-inch Natural Gas supply pipe running from the home to the fireplace location.
Shutoff Valve
The service should terminate with an accessible shutoff valve and 1/2-inch male fitting.
Regulated Supply
Do not connect the fireplace to an unregulated gas supply.
Qualified Installation
Gas installation should comply with applicable requirements and be completed by an appropriately qualified installer.
Installation & Site Requirements
The Sahara FRP-901-3 is designed for stationary outdoor use only.
Outdoor Only
Do not install or operate the fireplace inside a home, garage, shed, breezeway, or other enclosed space.
Adequate Ventilation
The installation location must provide sufficient outdoor airflow.
No Sealed Overhead Structure
Do not install the fireplace beneath a sealed overhead structure.
Plan Around Wind
Wind exposure should be considered when selecting the final fireplace location.
Avoid Pooling Water
Do not locate the fireplace where water can collect and remain around the structure.
Maintain Service Access
Keep access to gas controls and shutoff valves available after installation.
Professional installation recommended: Cal Flame recommends installation by a licensed contractor. Final gas, placement, and building requirements must comply with applicable local codes.
Foundation Requirements
Cal Flame specifies that its fireplaces must be placed on a level foundation constructed from quality cement material approximately 2–4 inches thick.
Required Foundation Characteristics
- Level.
- Quality cement construction.
- Approximately 2–4 inches thick.
- Capable of supporting the approximately 650-lb. fireplace.
- Located where water will not pool around the structure.
Do Not Substitute
- Loose gravel.
- Loose or uneven materials.
- Tile as the supporting foundation.
- Combustible supporting materials.
- Other unstable foundation surfaces.
Outdoor Placement & Safety Considerations
- Do not install the fireplace in an enclosed room or enclosed outdoor structure.
- Do not install beneath a sealed overhead structure.
- Keep combustible and flammable materials away from the fireplace.
- Consider wind exposure when selecting the final location.
- Avoid areas where water can pool around the fireplace.
- Maintain access to gas controls and shutoff valves.
- Follow applicable gas, building, and local installation requirements.
Clearance guidance: Final clearances and placement should be determined from the current Cal Flame Fireplace Owner's Manual and applicable local requirements rather than relying only on abbreviated product-page information.
Electronic Ignition & Fireplace Operation
The Sahara technical drawing identifies an electronic ignition system.
Before initial operation, packaging materials should be removed and the burner, ignition system, fuel connections, log placement, and lava rock placement should be checked according to manufacturer instructions.
If the burner does not ignite during the prescribed lighting procedure, gas should be shut off and sufficient time allowed for accumulated gas to dissipate before another lighting attempt.
Operating guidance: Always use the lighting and shutdown procedure in the owner's manual rather than relying on abbreviated product-page instructions.
Log Set & Lava Rock Placement
The Sahara uses a ceramic-log presentation with lava rock.
Important: Lava rock should not be placed directly on the gas burner because doing so can interfere with proper gas flow.
Use only decorative media rated and approved for fireplace use. Do not burn wood, charcoal, compressed logs, or other solid fuels in the Sahara.
Care & Maintenance
Inspect Before Initial Use
Inspect the fireplace before first operation and verify that burner and gas components are correctly installed.
Annual Cleaning
Cal Flame recommends cleaning the appliance at least annually.
Qualified Annual Inspection
The fireplace should be inspected annually by a qualified service person.
Inspect Burner & Gas System
Periodically inspect burner components and gas connections and remove debris as instructed.
Care for Ceramic Logs
Handle ceramic logs carefully and use a dry nylon brush or cloth for soot removal.
Allow Fireplace to Cool
Allow the fireplace and decorative media to cool completely before cleaning.
Do Not Pressure Wash the Fireplace Finish
Cal Flame specifically warns against using powered pressure washers on stucco, grout, rock, styled-rock, and similar fireplace exterior finishes.
High-pressure water can damage the finish and underlying construction. The manufacturer's manual states that damage caused by pressure washing is not covered under the limited warranty.
Certification
| Certification Organization |
PFS |
| Standards |
CSA 2.26 and ANSI Z21.60 |
| Report Number |
F23-191 |
Cal Flame Sahara Limited Warranty Overview
| Structure |
5 Years |
| Hardware |
2 Years |
| Exterior Finish |
1 Year |
| Plastic Components |
90 Days |
The structural warranty includes specified structural components such as welding points and cement-board material. Hardware coverage includes specified items such as the fire grate and burner, subject to complete manufacturer terms.
Warranty limitations: Lava rocks and fire logs are not covered by the limited warranty. Installation, maintenance, commercial-use restrictions, relocation, improper cleaning, unauthorized repairs, and other exclusions can also affect coverage.
Complete Cal Flame Sahara FRP-901-3 Technical Specifications
| Brand |
Cal Flame |
| Series |
Patio Series |
| Model |
Sahara 901-3 |
| Item / Model Number |
FRP-901-3 |
| Product Type |
Outdoor Gas Fireplace |
| Style / Type |
Modern / Linear |
| Location |
Outdoor |
| Installation Type |
Stationary Outdoor Installation |
| Fireplace Configuration |
Vented |
| Factory Fuel |
Natural Gas |
| Propane Compatibility |
Convertible to Liquid Propane with Appropriate Conversion Equipment |
| Maximum Input |
90,000 BTU/hr |
| Burner |
22" Double Burner |
| Ignition |
Electronic Ignition |
| Overall Width |
72 in. |
| Overall Depth |
41 in. |
| Overall Height |
59 in. |
| Firebox Width |
34 in. |
| Firebox Depth |
19 in. |
| Firebox Height |
18 in. |
| Standard Exterior |
Stucco |
| Log Grate |
Built-In 24" Log Grate |
| Standard Log Set |
8-Piece, 24" Weathered Oak |
| Fire Media |
Black Lava Rock per Supplied Product Information |
| Gas Access |
12" Access Door |
| Gas Inlet |
1/2" to 3/8" Elbow |
| Construction |
16-Gauge Galvanized Steel Frame with HardieBacker Reinforcement |
| Approximate Weight |
650 lb. |
| Certification |
PFS Certified to CSA 2.26 and ANSI Z21.60 – Report #F23-191 |
Flame Authority Expert Recommendation
Choose the Cal Flame Sahara FRP-901-3 when you want an architectural outdoor fireplace that makes a major visual statement rather than simply providing an outdoor flame feature.
Its 72-inch width, wrap-around lower mantel, 34-inch firebox, traditional Weathered Oak log presentation, and 90,000 BTU double burner make it especially suitable for large patios, courtyards, poolside areas, and dedicated outdoor entertainment spaces.
Before ordering, confirm the full installation footprint, approximately 650-lb. weight, delivery access, level cement foundation, Natural Gas supply, ventilation, clearance requirements, and desired exterior finish.
If you plan to use Propane, account for the required LP conversion instead of assuming the fireplace arrives ready for direct LP connection.
Official Manufacturer Resources
Cal Flame Sahara FRP-901-3 – Technical Drawing & Dimensions
Model-specific dimensions, firebox measurements, gas-access details, standard features, and manufacturer-listed options.
Cal Flame Fireplace – Owner's Manual
Installation, Natural Gas and LP guidance, foundation requirements, placement, ignition, maintenance, safety information, and warranty terms.
Cal Flame Sahara FRP-901-3 FAQs
What is the Cal Flame Sahara FRP-901-3?
The Sahara FRP-901-3 is a stationary outdoor gas fireplace with a wrap-around lower mantel, 22-inch double burner, electronic ignition, and maximum input of 90,000 BTU/hr.
Is the Cal Flame Sahara FRP-901-3 Natural Gas or Propane?
The Sahara is manufactured for Natural Gas operation and can be converted to Liquid Propane with the appropriate conversion equipment.
Does the Sahara come ready to connect to Propane?
No. The standard fireplace is manufactured for Natural Gas. LP operation requires the appropriate conversion equipment and qualified conversion.
How many BTUs does the Cal Flame Sahara produce?
The Sahara uses a 22-inch double burner with a maximum input of 90,000 BTU/hr.
What are the dimensions of the Cal Flame Sahara FRP-901-3?
The Sahara measures 72"W × 41"D × 59"H.
How large is the Sahara firebox?
The firebox measures approximately 34"W × 19"D × 18"H.
Is the Cal Flame Sahara a vented fireplace?
Yes. The manufacturer technical drawing identifies the Sahara 901-3 as a vented fireplace.
Does the Sahara have electronic ignition?
Yes. The Sahara FRP-901-3 manufacturer drawing specifies electronic ignition.
What comes standard with the Cal Flame Sahara?
The supplied manufacturer information identifies a stucco exterior, 22-inch double burner, built-in 24-inch log grate, 8-piece 24-inch Weathered Oak log set, electronic ignition, and vented configuration.
What finish options are available for the Sahara?
Stucco is standard. Manufacturer-listed options include Cultured Stone, Cal Faux Stone, porcelain tile, natural stone tile, and additional mantel treatments.
Does the Cal Flame Sahara require a cement foundation?
Yes. Cal Flame specifies a level cement foundation approximately 2–4 inches thick.
Can the Cal Flame Sahara be installed under a covered patio?
Do not install the fireplace beneath a sealed overhead structure or in an enclosed area. Any covered installation must satisfy the manufacturer's ventilation, placement, and applicable local requirements.
Can the Cal Flame Sahara be installed indoors?
No. Cal Flame fireplaces are designed for outdoor stationary use only and must not be operated inside a home, garage, shed, breezeway, or other enclosed area.
Does the Sahara require professional installation?
Cal Flame recommends installation by a licensed contractor. Gas installation and LP conversion must follow manufacturer requirements and applicable local codes.
Can I burn wood in the Sahara FRP-901-3?
No. Do not burn wood, charcoal, compressed logs, or other solid fuels in this gas fireplace.
Can lava rock be placed directly over the burner?
No. Cal Flame states that lava rock should not be placed directly on the gas burner because it can interfere with proper gas flow.
Can I pressure wash the Cal Flame Sahara?
No. Cal Flame warns against powered pressure washing of stucco, grout, rock, and similar exterior finishes because high-pressure water can damage the materials.
What warranty does the Cal Flame Sahara include?
The supplied Cal Flame manual lists limited warranty periods of 5 years for structure, 2 years for hardware, 1 year for finish, and 90 days for plastic components, subject to full warranty terms and exclusions.
Before You Order
Confirm Before Purchase
- The fireplace will be installed outdoors in a stationary location.
- The site can accommodate the 72"W × 41"D × 59"H footprint.
- The delivery path can accommodate the large fireplace structure.
- The foundation can support the approximately 650-lb. fireplace.
- A level 2–4-inch cement foundation can be provided.
- The Natural Gas supply has been properly planned.
- LP conversion is separately planned if Propane operation is required.
- The final finish and optional mantel configuration have been confirmed.
- The installation meets manufacturer and applicable local placement requirements.
Do Not Assume
- That the fireplace arrives configured for LP.
- That LP conversion equipment is included.
- That the Sahara is suitable for indoor installation.
- That wood or charcoal can be burned in the firebox.
- That gravel, tile, or another loose surface is a suitable foundation.
- That optional stone, tile, mantel, or alternate log configurations are standard.
- That a covered installation is acceptable without verifying ventilation and placement requirements.
- That pressure washing is appropriate for the exterior finish.
Final planning check: Use the Sahara FRP-901-3 technical drawing for model-specific dimensions, gas-access details, standard equipment, and options, and use the Cal Flame Fireplace Owner's Manual for fuel, LP conversion, foundation, placement, operation, maintenance, safety, and warranty guidance.
